All main trouble of screen printing has been listed. Please read when problem occurs.
Phone and e-mail support is also available, please do not hesitate to contact us.
Problem | Highly possible problems in screen printing | Problem in alignment | |||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Cause | ●=Highly possible ○=Possible ▲=Slightly possible |
Stains occur. |
Blurring occurs. |
There is some unprintable part. |
Vertically-striped pattern occurs. |
Some part is doubled. |
Printing is unclear |
Film thickness is uneven. |
Ink does not go through the mesh easily. |
Ink on the stencil is scraped unevenly. |
Pattern edge is thickened. |
Emulsion film is thin. |
Emulsion film is thick. |
Image is distorted entirely. |
Periphery is distorted greatly. |
Center is distorted greatly. |
Image is elongated. |
Image becomes large. |
Image becomes small. |
Squeegee | The squeegee edge is inappropriate. | ● | ▲ | ● | ● | ▲ | ○ | ● | ○ | ▲ | ● | ▲ | ▲ | ▲ | ▲ | ▲ | ○ | ||
The squeegee is too hard. | ○ | ▲ | ● | ▲ | ○ | ○ | ▲ | ○ | ○ | ▲ | |||||||||
The squeegee is too soft. | ▲ | ○ | ▲ | ▲ | ○ | ● | ○ | ○ | ○ | ● | ▲ | ○ | ▲ | ||||||
The squeegee is not fixed securely. | ● | ▲ | ● | ▲ | ▲ | ○ | ▲ | ○ | ▲ | ▲ | ● | ● | ● | ○ | |||||
The squeegee rubber is too long. | ○ | ○ | ○ | ▲ | ▲ | ● | ● | ▲ | ● | ● | ○ | ● | |||||||
The squeegee mounting angle is insufficient. (The squeegee setup is excessive.) |
● | ▲ | ● | ○ | ▲ | ||||||||||||||
The squeegee mounting angle is excessive. (The squeegee is laid down excessively.) |
▲ | ○ | ▲ | ▲ | ● | ○ | ● | ○ | ● | ○ | |||||||||
The squeegee pressure is too low. | ● | ○ | ▲ | ▲ | ● | ▲ | ▲ | ▲ | ▲ | ||||||||||
The squeegee pressure is too high. | ● | ▲ | ▲ | ● | ● | ○ | ● | ▲ | ▲ | ○ | ● | ● | ▲ | ||||||
The squeegee speed is too high. | ● | ● | ▲ | ▲ | ● | ||||||||||||||
The squeegee speed is too low. | ▲ | ○ | ○ | ● | |||||||||||||||
The squeegee pressure is unbalanced. | ▲ | ▲ | ▲ | ○ | ▲ | ● | ○ | ● | ▲ | ▲ | ○ | ▲ | |||||||
Coater | The coater blade mounting angle is improper. | ▲ | ○ | ● | ▲ | ○ | ● | ||||||||||||
The special coater shape is improper. | ● | ▲ | ○ | ○ | |||||||||||||||
The coater pressure is adjusted insufficiently. | ▲ | ● | ▲ | ▲ | ▲ | ○ | ○ | ○ | |||||||||||
The coater pressure is unbalanced. | ▲ | ▲ | ▲ | ● | ● | ▲ | ▲ | ▲ | |||||||||||
The ink return is too fast. | ▲ | ▲ | ○ | ▲ | ▲ | ||||||||||||||
The ink return is too slow. | ▲ | ○ | ○ | ▲ | ▲ | ○ | ● | ○ | |||||||||||
Stencil frame | The clearance (off contact) between the stencil and substrate is small. | ○ | ● | ▲ | ▲ | ▲ | ○ | ● | |||||||||||
The clearance (off contact) between the stencil and substrate is large. | ● | ● | ▲ | ▲ | ○ | ○ | ● | ● | ● | ||||||||||
The peel-off amount is too small. | ○ | ○ | ● | ● | ○ | ▲ | ▲ | ||||||||||||
The peel-off amount is too large. | ● | ▲ | ▲ | ▲ | |||||||||||||||
The stencil film (emulsion film) is too thin. | ● | ▲ | ▲ | ● | |||||||||||||||
The stencil film (emulsion film) is too thick. | ▲ | ● | ▲ | ● | |||||||||||||||
The stencil frame is warped or distorted. | ▲ | ▲ | ● | ● | ▲ | ||||||||||||||
The stencil frame is too small compared with the pattern. | ● | ▲ | ● | ● | ● | ● | |||||||||||||
Stencil | The screen fabric is of poor quality. | ▲ | ▲ | ○ | ● | ▲ | ○ | ▲ | ▲ | ▲ | ▲ | ▲ | ○ | ||||||
The screen is not woven precisely. | ○ | ● | ▲ | ||||||||||||||||
The tension is low. | ● | ▲ | ▲ | ● | ● | ▲ | ○ | ○ | ▲ | ● | ● | ||||||||
The screen is tensioned wrongly. | ○ | ▲ | ▲ | ▲ | ▲ | ● | ● | ● | ○ | ○ | ▲ | ||||||||
The mesh is too fine. | ○ | ▲ | ● | ▲ | ● | ||||||||||||||
The mesh is too coarse. | ○ | ● | ▲ | ● | ○ | ▲ | ● | ● | |||||||||||
The screen type is selected by mistake. | ○ | ● | ● | ▲ | ▲ | ▲ | ● | ○ | ▲ | ○ | ○ | ○ | ○ | ● | ● | ||||
Ink | The viscosity is too high. | ● | ▲ | ▲ | ○ | ● | ● | ||||||||||||
The flowability is too high. | ○ | ● | ▲ | ○ | ● | ● | |||||||||||||
The ink is agitated insufficiently. | ● | ● | ● | ● | ○ | ● | ● | ○ |
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